Plastic Injection Mold Tooling

Precision and Performance: Made In USA

High-quality tooling is the foundation of any successful plastic injection molding process. With over 26 years of expertise, we specialize in designing and manufacturing high-performance molds that ensure precision and efficiency. Whether you require short-run prototype tooling or high-volume production molds, our in-house capabilities deliver superior craftsmanship.

State-of-the-Art Equipment

Our tooling facility is equipped with CNC machining, electrical discharge machining (EDM), that enable us to create intricate, high-precision molds tailored to your exact specifications. With multi-axis milling and high-speed machining capabilities, we can achieve tight tolerances and complex geometries, ensuring high performance day after day.

Custom Tooling Solutions

We understand that different projects require different tooling materials and configurations. That’s why we offer tooling materials to best fit your application:

  • QC10 Aluminum – A cost-effective solution for rapid prototype development and low to medium production volumes. This lightweight material allows for faster cycle times and quick modifications when needed.
  • P20 Steel – A durable and versatile option ideal for high-volume production runs. P20 steel provides excellent machinability, wear resistance, and longevity, making it a preferred choice for injection molds.
  • Stainless Steel – Used for highly specialized applications that require corrosion resistance, such as medical or food-grade parts.

By selecting the right tooling material, we ensure that your mold delivers optimal performance while maintaining cost efficiency and longevity.

ISO 9001:2015 Certified Quality

Quality is at the core of everything we do. Our ISO 9001:2015 certified quality management system guarantees that every mold we produce meets the highest industry standards. By integrating these quality measures, we help you minimize production downtime, reduce scrap rates, and improve the overall efficiency of your injection molding operations.

Lifetime Tooling Guarantee

At Catalyst, we stand behind the quality and durability of our molds. Our lifetime tooling guarantee ensures that your mold will continue to perform as expected throughout its operational lifespan. If any issues arise due to wear or workmanship, we will repair or replace the mold at no additional cost. This commitment to quality provides you with peace of mind and a reliable return on your investment.

Tooling a plastic injection mold requires precision and craftsmanship.

Expert Engineering Support

Our engineering team is dedicated to optimizing your tooling design for manufacturability and performance. We collaborate closely with your product development team to:

  • Refine part geometries for better moldability
  • Optimize gate placement, cooling channels, and venting to reduce cycle times
  • Improve material flow to eliminate defects such as warping, sink marks, and flash
  • Select the best mold materials to enhance wear resistance and longevity

With our expertise in mold design and engineering, we help you achieve efficient, cost-effective, and high-quality production outcomes.

Tooling a mold with a plastic injection molded product attached to the core.

Comprehensive Tooling Services

Our end-to-end tooling solutions cover every stage of the mold development process:

  • Concept & Design – We utilize cutting-edge CAD/CAM software and mold flow analysis to create precise tooling designs.
  • Prototype Tooling – Rapid tooling solutions allow for quick design iterations and functional testing before committing to full-scale production.
  • Production Molds – High-precision molds built for consistent performance and long-term reliability in mass production environments.
  • Tool Maintenance & Repair – Preventative maintenance and on-demand repairs to extend the life of your molds and reduce downtime.

Partner with Catalyst for Unmatched Tooling Performance

At Catalyst, we are committed to delivering plastic injection mold tooling that exceeds expectations in quality, precision, and efficiency. Whether you are launching a new product or optimizing an existing molding process, our expert team is ready to provide tailored solutions that align with your production goals.

Invest in precision tooling that delivers superior results. Contact Catalyst to discuss your mold tooling project and streamline your path to market.

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