Scalable Production

We specialize in delivering custom plastic injection molding solutions that meet the unique requirements of our clients. Whether you require low-volume prototypes, bridge tooling, or full-scale production, our advanced capabilities and unwavering commitment to quality make us the ideal partner for your plastic molding projects.

Comprehensive Plastic Molding Capabilities

We leverage decades of industry expertise and state-of-the-art manufacturing processes to ensure that every molded component meets the highest standards of precision, durability, and consistency. Our plastic molding services are designed to offer flexibility, efficiency, and reliability at every stage of production.

Wide Range of Presses for Diverse Applications

Our injection molding press range spans from 50 to 500 tons, allowing us to accommodate a vast array of part sizes, geometries, and complexities. Whether you need small, intricate components for electronic applications or larger enclosures, we have the equipment and expertise to bring your vision to life.

Materials Expertise

Material selection is a critical factor in plastic molding, directly impacting the performance, cost, and durability of the final product. Our team of material specialists works closely with clients to identify the most suitable resin for their application.

  • Standard Thermoplastics – Polypropylene (PP), Acrylonitrile Butadiene Styrene (ABS), High-Density Polyethylene (HDPE), Polystyrene (PS)
  • High-Performance Engineering Resins – Polyether Ether Ketone (PEEK), Polyphenylene Sulfide (PPS), Ultem (PEI), Nylon (PA)
  • Specialty Compounds – Glass-filled composites, flame-retardant formulations, UV-resistant and chemical-resistant materials
  • Sustainable and Recycled Resins – We support sustainability initiatives by offering biodegradable and post-consumer recycled (PCR) plastic options.

With our deep understanding of material properties and processing techniques, we help customers optimize part performance while balancing cost and manufacturability.

Stringent Quality Control & Compliance

  • First Article Inspection (FAI) – Ensures that initial production runs conform to design specifications.
  • In-Process Monitoring – Real-time data collection and process adjustments minimize defects and maintain consistency.
  • Material & Performance Testing – Available mechanical, thermal, and chemical testing ensures that the molded components meet application-specific requirements.

We adhere to ISO 9001:2015 standards ensuring compliance with rigorous industry demands.

Rapid Turnaround & Streamlined Production

Efficient workflows, lean manufacturing principles, and optimized mold changeovers enable us to reduce lead times without compromising quality.

  • Advanced Molding Techniques – We utilize process simulation software to optimize molding conditions, reducing trial-and-error iterations.
  • Prototyping & Bridge Tooling – We excel at building production-quality molds for testing before full-scale manufacture, allowing for faster design validation.
Plastic Injection Molding was the best way to produce the housing for this medical device.

Key Advantages:

  • Turnkey Manufacturing Solutions – From design assistance to final production, we provide end-to-end support.
  • Cost Optimization – We help you choose the most efficient materials and production methods to reduce expenses.
  • Dedicated Customer Support – Our team works closely with you to meet your specific needs, from initial consultation to post-production.

Whether you’re launching a new product or optimizing an existing design, our expert plastic molding solutions ensure precision, reliability, and scalability at every stage.

Let’s Build Something Together

Ensure precision and reliability in every molded part with Catalyst’s industry-leading plastic molding expertise. Whether your project requires customized low-volume batches or recurring production, we have the capabilities to bring your vision to reality.

Contact us today to discuss your plastic molding project and discover how we can help you drive your business forward!